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Pascalweg 5-06
4104 BE Culemborg
The Netherlands

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+31(0)345 50 52 56

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3D scan en tekenwerk voor een klant in de kaasverwerking Dapp

3D scan en te­ken­werk voor een klant in de kaas­ver­wer­king

Jan­u­ary 2023

Voor een klant in de kaas­ver­wer­king heeft Dapp een 3D-op­na­me ge­daan. Daar­bij hoor­de ook de uit­wer­king van het 3D model tot een 2D te­ke­nin­gen­pak­ket van een tot hier­voor niet-ge­do­cu­men­teer­de lo­ca­tie. Na een 3D scan van ca. 2 uur van de re­la­tief klei­ne lo­ca­tie kon de pun­ten­wolk die hier­uit voort­kwam als ware als on­der­leg­ger fun­ge­ren voor het maken van het 3D model. Door het na­me­ten van de stra­mien­maat op de lo­ca­tie kon de juis­te cor­rec­tie op de pun­ten­wolk wor­den toe­ge­voegd. Het 3D model kon door mid­del van de pun­ten­wolk als­me­de de 3D scan zelf (een soort Goog­le Street­view model) vrij ac­cu­raat ge­maakt wor­den. Uit het 3D model volg­den de 2D te­ke­nin­gen; Plat­te­gron­den, door­sne­des, aan­zich­ten en 3D views. De te­ke­nin­gen fun­ge­ren he­den­daags als basis voor pro­jec­ten en de 3D scan wordt ge­bruikt om klan­ten rond te lei­den en om in­tern 're­mo­te' site vi­sits te hou­den.

Dairy 

 Dairy

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3D scanning and drawing work at a cheese processor Dapp

3D scan­ning and draw­ing work at a cheese pro­ces­sor

July 2022

Dapp made a 3D scan for a client in the cheese pro­cess­ing in­dus­try and, in the process, con­vert­ed the 3D model into a 2D draw­ing pack­age of a pre­vi­ous­ly un­doc­u­ment­ed lo­ca­tion. By mak­ing a 3D scan of the lo­ca­tion for half a day, the re­sult­ing point cloud could be used as a basis for a 3D model of the en­tire lo­ca­tion. The big ad­van­tage of this is that no com­pli­cat­ed mea­sure­ments were nec­es­sary and the final 3D scan is very ac­cu­rate by means of con­trol mea­sure­ments on the con­tours. After cre­at­ing the 3D model, the 2D draw­ings could be gen­er­at­ed. Mak­ing a 3D model to ar­rive at 2D draw­ings may sound like a big de­tour, but by mak­ing some­thing in 3D you can im­me­di­ate­ly gen­er­ate 2D im­ages. This pre­vents you from mak­ing mis­takes; if some­thing is cor­rect in 3D then it will also be cor­rect in 2D. You can also make ad­just­ments much faster in 3D. In­stead of mod­i­fy­ing sev­er­al draw­ings, you only mod­i­fy one and gen­er­ate the rest again. The cus­tomer was very pleased with the draw­ings and also uses the 3D scan to guide peo­ple around dig­i­tal­ly. Dairy
Managing drawings at a cheese processor Dapp

Man­ag­ing draw­ings at a cheese pro­ces­sor

June 2022

For a cheese pro­ces­sor in the Be­tuwe, Dapp helped with the draw­ings and their man­age­ment for a longer and still on­go­ing pe­ri­od. Dapp merged ex­ist­ing draw­ings into a so-called 'mas­ter file' where­by var­i­ous as­pects of the draw­ings could be eas­i­ly shared and ad­just­ed with­out hav­ing to turn the en­tire draw­ing pack­age up­side down or shar­ing in­for­ma­tion that was not in­tend­ed for third par­ties. In con­sul­ta­tion with the client's project man­agers, project draw­ings were also made on sev­er­al oc­ca­sions, dur­ing which they were ex­am­ined and mea­sured in the field. In ad­di­tion, Dapp also pro­vid­ed a 3D scan and mea­sured some ex­ist­ing items and up­dat­ed them in the mas­ter file. Dairy
Pilot data analysis at a cheese processor Dapp

Pilot data anal­y­sis at a cheese pro­ces­sor

March 2022

For a client in the cheese pro­cess­ing in­dus­try, Dapp par­tic­i­pat­ed in a pilot re­gard­ing data anal­y­sis. The client in­vit­ed Dapp to help solve a mild mold prob­lem in the ripen­ing process. The sus­pi­cions were that this prob­lem could be pinned down to a par­tic­u­lar sup­pli­er. Since the sup­pli­er was not the only vari­able (think also of tem­per­a­ture, lo­ca­tion, type of cheese, treat­ment plans, age, etc.), the client could not make sense of it this time. Through ex­ten­sive data anal­y­sis and sta­tis­tics Dapp was fi­nal­ly able to con­trib­ute with sta­tis­ti­cal­ly sup­port­ed con­clu­sions. These con­clu­sions were clear­ly pre­sent­ed in the nec­es­sary in­ter­ac­tive graphs, his­tograms and ta­bles. To­geth­er with a third party, a dash­board was de­vel­oped to mon­i­tor cer­tain trends and apply fil­ters. Dairy
Facility Layout Solution at a cheese processor Dapp

Fa­cil­i­ty Lay­out So­lu­tion at a cheese pro­ces­sor

No­vem­ber 2021

For a cheese pro­ces­sor in the Hoogeveen re­gion, Dapp car­ried out a Fa­cil­i­ty Lay­out So­lu­tion (FLS) in a few weeks. The as­sign­ment was to iden­ti­fy and quan­ti­fy ex­ist­ing and fu­ture re­quire­ments. By draw­ing up the nec­es­sary data sheets in col­lab­o­ra­tion with the client, an FLS model could be cre­at­ed that served as a basis for even­tu­al­ly work­ing out a num­ber of op­tions for the ex­pan­sion and re­design of the fac­to­ry. By using the FLS model, the best op­tion that suit­ed the cus­tomer's needs could be cho­sen in order to min­i­mize the ma­te­ri­al han­dling costs. For this pur­pose, in ad­di­tion to 2D im­ages, 3D im­ages were also cre­at­ed. Dairy
Combining 3 cheese processing factories at 1 site Dapp

Com­bin­ing 3 cheese pro­cess­ing fac­to­ries at 1 site

No­vem­ber 2017

For a cheese pro­ces­sor in the Utrecht re­gion, Dapp con­trib­uted to the de­sign of an ex­ist­ing build­ing where 3 dif­fer­ent cheese pro­cess­ing plants had to be merged. Be­cause the ex­ist­ing build­ing had quite a few re­stric­tions, it was dif­fi­cult to see a good so­lu­tion due to the many dif­fer­ent pro­cess­es and flows. By means of the Fa­cil­i­ty Lay­out So­lu­tion model (FLS) it be­came clear which di­rec­tions and lay­outs would yield a fa­vor­able lay­out in both prac­ti­cal ob­jec­tions and ma­te­ri­al han­dling costs. An it­er­a­tive process be­tween the client, Dapp and the model en­sured that the model con­tin­ued to evolve and pro­vide a so­lu­tion that served as the basis for the final so­lu­tion. Dairy
Masterplan Concept Engineering & Expansion processing & new factory Dapp

Mas­ter­plan Con­cept En­gi­neer­ing & Ex­pan­sion pro­cess­ing & new fac­to­ry

Our cus­tomer is a tra­di­tion­al pro­duc­er of fresh yo­gurt and drinks for the re­tail mar­ket. The com­pa­ny has grown over the years from a dairy farm to the pro­fes­sion­al milk and cream pro­ces­sor it is today. A few years ago, the need arose for a mas­ter plan to phase out and re­place ob­so­lete equip­ment in a planned and struc­tured way and there­by pre­pare for the am­bi­tious growth plans that the com­pa­ny had for­mu­lat­ed. This year (2018) DAPP was asked to shape the Mas­ter Plan. The first step was to work out the con­cept en­gi­neer­ing in its en­tire­ty. Due to the ver­sa­til­i­ty of the cus­tomer de­mand, DAPP has ap­proached this project as a  mul­ti­dis­ci­plinary project. This meant that we in­te­grat­ed a num­ber of ac­tiv­i­ties and per­formed them side by side. This con­cerns, among other things, the re­de­vel­op­ment of the site, the de­vel­op­ment of a new pro­duc­tion hall to be built with the as­so­ci­at­ed tech­nol­o­gy. At the same time the re­place­ment of var­i­ous pro­cess­ing equip­ment such as a blender, the shear mixer, the Clean­ing in Place in­stal­la­tion (the CIP) and the chillers. Also, as part of the changes, a pal­let con­vey­or track was pur­chased and in­stalled in one of the cold stores. The lat­ter meant that the lo­gis­tics routes had to be re­de­fined, which was also taken care of by DAPP. Fi­nal­ly, DAPP su­per­vised the en­tire process from draw­ings to ob­tain­ing the nec­es­sary per­mits. With the de­liv­ery of the Mas­ter Plan, there was such a clear and un­am­bigu­ous def­i­ni­tion of the fol­low-up that the cus­tomer had full con­fi­dence to go fur­ther into the project with its own team of em­ploy­ees and to im­ple­ment it in phas­es. DAPP re­ceived many thanks for the ser­vices ren­dered and for its cost-ef­fec­tive ap­proach. Dairy
Layout design and visualization new dairy factory Dapp

Lay­out de­sign and vi­su­al­iza­tion new dairy fac­to­ry

A major play­er in the dairy mar­ket ap­proached us with plans for a brand new dairy plant. In this new state-of-the-art plant, tech­nol­o­gy, lo­gis­tics and or­ga­ni­za­tion will reach the high­est level imag­in­able. Our client knows that this ef­fi­cient dairy plant will add great value for its re­tail cus­tomers, who will ben­e­fit from a wider prod­uct range and a cost ad­van­tage. The dairy pro­duc­er would like to con­vince its re­tail cus­tomers of this added value with a vi­su­al­iza­tion of the new plant. Dapp was com­mis­sioned to come up with a plan for the de­sired lay­out and to work out the vi­su­al­iza­tion of the new fac­to­ry. One of our ex­pe­ri­enced project man­agers, a spe­cial­ist in ware­hous­ing and sup­ply chain man­age­ment, su­per­vis­es the en­tire project, tak­ing into ac­count the prod­uct and cus­tomer port­fo­lio of the dairy pro­duc­er. In the new plant, not only the pro­duc­tion flows, but also the lo­gis­tics flows must be well con­nect­ed. The same ap­plies to all util­i­ties, such as elec­tric­i­ty, water and air. There must also be a log­i­cal flow through the en­tire plant: from goods re­ceipt to pro­duc­tion and de­liv­ery of the fin­ished prod­uct. Fur­ther­more, suf­fi­cient space must be planned for of­fices, park­ing lots and the load­ing and un­load­ing docks. In ad­di­tion, our cus­tomer con­sid­ers it very im­por­tant that semi-fin­ished and fin­ished prod­ucts move through var­i­ous de­part­ments with dif­fer­ent types of cli­mate con­trol, where prod­ucts must also be able to be repack­aged. The chal­lenge for our project man­ag­er is to en­sure that this busi­ness case is well ex­plained with op­ti­mal vi­su­al­iza­tion: both for the dairy pro­duc­er it­self and for its re­tail cus­tomers. Our project man­ag­er knows how to trans­late the idea into a de­sign with a sin­gle image that says more than a thou­sand words. Our client im­me­di­ate­ly un­der­stands the lay­out of the new dairy and can eas­i­ly con­vince his re­tail cus­tomers of the ben­e­fits and added value. Dairy
Realization of a new building of Refrigerated Warehouse Koningszuivel Dapp

Re­al­iza­tion of a new build­ing of Re­frig­er­at­ed Ware­house Kon­ingszuiv­el

Kon­ings-Zuiv­el has se­lect­ed DAPP to su­per­vise the new con­struc­tion project. Kon­ings-Zuiv­el im­ports dairy prod­ucts from var­i­ous Eu­ro­pean coun­tries and mar­kets them at var­i­ous par­ties in and out­side the Nether­lands. For ex­am­ple, in ad­di­tion to other ac­tiv­i­ties, dairy and other chilled prod­ucts are sup­plied to the large Dutch su­per­mar­kets. Real es­tate de­vel­op­er WDP was com­mis­sioned to build a com­plete­ly new DC of ap­prox­i­mate­ly 10,000 m2 at a lo­ca­tion to be de­vel­oped in Bleiswi­jk near the in­ter­sec­tion of the HSL and the A12. The build­ing was to have re­frig­er­at­ed stor­age and a large dis­patch area. The build­ing should be de­liv­ered in ac­cor­dance with high-qual­i­ty sus­tain­abil­i­ty and en­er­gy re­quire­ments (BREEAM Very Good). The DC has a height of ap­prox­i­mate­ly 12 me­ters (equiv­a­lent to 5 pal­let lay­ers). DAPP has led the en­tire re­al­iza­tion (en­gi­neer­ing, lo­gis­tics in­fra­struc­ture and con­struc­tion + tech­nol­o­gy) with a spe­cial­ist project team. In ad­di­tion to the DAPP project man­ag­er, the team con­sist­ed of spe­cial­ists from DAPP's data­base in the field of qual­i­ty & cer­ti­fi­ca­tion, lo­gis­tics, con­struc­tion, cli­mate tech­nol­o­gy & en­er­gy and elec­tric­i­ty & in­stru­men­ta­tion. Kon­ings-Zuiv­el has out­sourced the en­tire con­struc­tion and de­liv­ery process and has been able to limit its con­tri­bu­tions to the reg­u­lar co­or­di­na­tion of re­quire­ments and wish­es with re­gard to plan­ning and qual­i­ty. In fact, we are talk­ing about a â??turnkeyâ?? so­lu­tion here. Kon­ings-Zuiv­el has moved to a com­plete­ly work­ing new DC. The DAPP project team was able to com­plete­ly un­bur­den the client. Very nice for a client if you can fall back on ex­per­tise that you have never had to deal with your­self. In terms of BREEAM, the build­ing does in­deed meet the ap­pli­ca­ble sus­tain­abil­i­ty re­quire­ments. This also means, for ex­am­ple, that with a BREAAM-NL cer­tifi­cate, Kon­ings-Zuiv­el can achieve a sig­nif­i­cant tax ad­van­tage on the in­vest­ment made. The build­ing is de­signed in such a way that it is scal­able. Should Kon­ings-Zuiv­el grow to such an ex­tent in the com­ing years that the cur­rent fa­cil­i­ty be­comes too small, one of the side walls can eas­i­ly be re­moved to cre­ate a larg­er stor­age space.   Dairy
Dapp, Pascalweg 5-06
4104 BE Culemborg, The Netherlands
Telephone: +31(0)345 50 52 56
Email-address: [email protected]
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